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Small Holes in
Thick Material
  • Successfully punch small holes in thick material.
  • Eliminated off line drilling.
  • Eliminated material handling equipment and personnel.
  • Eliminated off line washing and de-burring.
  • Eliminated off line testing.
  • Eliminated failures resulting from drill scrap not removed
Eliminating off line drilling of small holes in thick material allows total in-line manufacturing of these parts.

The Problem:

This company, for quality reasons, needed to eliminate its off line drilling operations. Conventional stamping methods were tried but proved unsuccessful. It is known that it is extremely difficult to punch a hole smaller in diameter than the thickness of the material being stamped.  The results are poor hole quality, and more often than not, broken punches.

The Solution: 
Using our high velocity Bullet Press technology, less force was required to punch the hole making it possible to punch small holes in thick materials

The company now owns over 100 high velocity presses.  The part is now completely fabricated inline.  Drilling, de-burring, and washing stations were eliminated, saving time and reducing part costs.

Netronics Research & Development, Ltd - 333 Litchfield Road, New Milford, CT 06776 USA - 860-355-2659
Case Studies